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A paper mill found that it needed better raw water quality to produce a new brighter white grade. The mill’s existing system treated river water with coarse screens and bleach addition. The maximum brightness that could be produced with this process was approximately 80. Aries Chemical was asked to provide a solution to improve the mill’s raw water treatment process. Aries surveyed the paper mill’s existing raw water treatment system and sent raw water samples…
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A large specialty paper mill’s size press foam problems were causing sheet defects, high broke costs and unwanted additional labor costs due to excessive roll handling and slabbing. The mill produces specialty papers and nonwovens used in a wide variety of applications including medical and food grades. Aries was asked to help improve product quality. An Aries plant audit found that entrained air in the size press solution appeared to be a major contributor to tenacious…
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A large integrated pulp and paper mill was experiencing coating defects, rejects and increased downtime due to coating rheology problems. The mill produces machine coated C1S and C2S paper. Aries was asked to help improve product quality. An Aries plant audit found that high coating viscosity appeared to be a major problem source. Coating samples were sent to Aries for a dispersant study. The dispersant study found that a new Aries dispersant chemistry, Aries 5740,…
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A recycled papermill treats approximately 1.4 million gallons of process wastewater per day. The wastewater has high BOD levels. Wastewater is processed utilizing an anaerobic digester followed by an aerobic activated sludge system. The activated sludge system is clarified with a dissolved air flotation clarifier prior to discharge. Urea and phosphoric acid are added to the system to provide nitrogen and phosphorus as nutrients. Caustic Soda was historically used to control pH and alkalinity in…
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A specialty paper mill, which uses a wide range of latex chemistry including acrylics, styrene acrylics, styrene butadiene and epoxies with many different fibers, both natural and man-made, was looking to improve the performance of their current latex cleaner in both soak tank and on machine applications. In the past, paper machine spray bars and foils were placed in the soak tank and required 7-10 days of soaking and then high-pressure cleaning to remove the…
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A specialty papermill was using a liquid cationic starch to provide finished paper strength, stiffness and dust control. In addition to performance concerns, the mill was experiencing logistical issues with short shelf life, limited warehouse space and supply chain challenges. Aries was asked to provide a solution. A mill survey and supply chain assessment by Aries determined that the Aries 31742 (dry strength aid) would provide the following benefits to mills productivity, quality, and logistical…
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After changing recycled furnish to include newsprint, a paperboard mill began experiencing significant difficulty in keeping its press felts clean and open. Speed on the machine was impacted and felt life decreased. Picking and sheet breaks were more common and downtime increased. The more frequent felt changes increased manufacturing costs and further increased downtime. The incumbent supplier was asked for help. Their response time was slow and solutions were not forthcoming. The mill personnel actually…
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A specialty paper mill was experiencing odor and product lead-time problems with a silicone release aid being used in their converting department. The release aid helped keep the paper from adhering to rolls on converting equipment with unique temperature and design requirements. Due to our long history of providing innovative solutions to the mill, Aries Chemical was asked to solve the problem. Aries’ technical group reviewed the application requirements and determined that Aries 5780 was…
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A recycled tissue mill was experiencing difficulty in keeping its press felts clean and open. The mill had one machine that produced towel while the other machine produced tissue and napkin. The towel machine developed felt related runnability problems after only four weeks. The typical problems were sheet breaks and loss of machine speed. The tissue / napkin machine experienced sheet breaks when applying an “on the fly” felt wash with the same incumbent felt…
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Deposit control material keeps paper machines working A recycled tissue mill was experiencing difficulty in keeping the primary and secondary screens clean and deposit free. Due to the nature of the recycled furnish in this facility, the two Primary and one Reject Screen would foul and blind over within 3 – 4 weeks run time. The screen fouling was so severe it necessitated off-line cleaning by pulling the baskets and using high pressure water guns…
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